Intelligent Full-Automatic Label Production Line

An innovative full-servo controlled label production line integrating paper splicing, printing, die-cutting, and rewinding—3x more efficient than traditional equipment. Equipped with a 4-axis rewinding system for true non-stop operation, it features intelligent PLC control with a maximum speed of 130 meters/minute.

product details

Core Innovations

Industry-leading 4-in-1 automatic production line: Integrated design of paper splicer + printing station + die-cutting station + rewinder eliminates intermediate processes. Enables continuous operation, reduces manual intervention and material waste, and adapts to mass production and multi-variety switching needs.

Horizontal die-cutting station with quick roller replacement boosts waste handling efficiency by 50%.

Efficiency & Precision

4-axis non-stop rewinder with a speed of 80-130 meters/minute; maximum finished roll diameter reaches 450mm for fast production.

Intelligent correction system ensures slitting precision of ±0.3mm and rewinding alignment of ±0.5mm, guaranteeing high product consistency.

Dual die-cutting station design: handles two specifications simultaneously or enables composite die-cutting (contour + functional lines) for enhanced production flexibility.

Intelligent Control System

Industrial touchscreen displays real-time production data and equipment status, enabling visual operation to reduce errors.

Recipe storage function allows one-click switching of product parameters for efficient changeover between different products.

Remote diagnostic system: engineers can resolve over 80% of faults online, ensuring uninterrupted machine operation.

Key Functional Modules

Independent unwinding unit: supports non-stop roll change and simultaneous processing of multiple materials.

Dual die-cutting system: Mode 1 produces two label types simultaneously; Mode 2 performs composite die-cutting (contour + functional lines) to meet diverse production needs.

Intelligent waste discharge system: automatically removes complex-shaped waste with a 99% collection rate, reducing worker workload.

Material storage buffer device: absorbs speed differences to maintain stable tension and minimize downtime losses.

After-Sales Support

1-year warranty for the entire machine: free repair and replacement of parts for faults caused by equipment quality issues during the period.

Lifetime after-sales service includes free technical consultation—professionals will patiently answer all questions customers may encounter during equipment operation. For faults in the non-stop rewinder, remote diagnostic services are provided to quickly locate issues through data analysis and propose solutions.

Product Parameters

4-Axis Non-Stop Rewinder Parameter Table
Technical Parameters	Specifications	Control System	Brands
Maximum Paper Passing Width	580mm	PLC Controller	Inovance
Maximum Unwinding Diameter	260mm	Servo Motor	Inovance
Maximum Running Speed	130m/min	HMI (Human-Machine Interface)	Inovance
Equipment Installed Power	11KW	Precision Pressure Regulator	SMC (Japan)
Equipment Startup Power	4KW	Bearings	NSK (Japan)
Total Equipment Weight	2.8T	Planetary Reducer	Nidec (Japan)
Operating Personnel	1 person	Cylinders	Airtac
Usable Width Range	200-580mm	Solenoid Valves	Airtac
Slitting Width Adjustment	25-100mm	Displacement Sensors	Domestic
Slitting Width Error	±0.3mm	Indicator Lights	Domestic
Winding Alignment Error	±0.5mm	Stepper Motors	Domestic
		Switching Power Supply	Rockwell
		AC Contactor	Rockwell
		Buttons	Rockwell
		Reflective Photoelectric Sensor	Panasonic (Japan)
		Relays	Rockwell